Welded Gabion Retaining Walls

Welded Gabion Retaining Walls are modular stone-filled structures made from welded steel wire mesh panels. Panels form the front, rear, base and side sections, with internal diaphragms dividing each unit into defined compartments.
They are used for soil retention, slope stabilization, erosion control, drainage areas and landscape structures. Mesh opening, wire diameter, panel dimensions, coating and connection method are selected according to the wall layout, stone size and project specification.

Welded Mesh Panels
Steel wires are welded at each intersection to form panels with fixed mesh openings and defined dimensions.
Internal Diaphragms
Diaphragms divide each unit into separate compartments. Their spacing is specified according to the unit length and wall configuration.
Connection Components
Spiral wire or lacing wire connects adjacent panels and secures corners, edges and diaphragm joints during assembly.
Stone Infill
The completed units are filled with appropriately graded stone. Stone size is selected to remain within the specified mesh opening.

Steel Wire
Low-carbon steel wire is used for the welded mesh panels. Wire diameter is selected according to the specified panel configuration and project requirements.
Galvanized Finish
A zinc coating protects the steel wire during outdoor exposure. Coating requirements can be specified according to the project environment.
PVC Coating
PVC coating adds a polymer layer over the galvanized wire. It can be specified where the project requires an additional protective surface.

Mesh Opening
The welded grid is produced to the specified opening, such as 50 × 50 mm, 75 × 75 mm or 100 × 100 mm. Opening size is coordinated with the selected stone.
Panel Dimensions
Front, rear, base and side panels are produced according to the required unit length, height and depth.
Diaphragm Layout
Internal diaphragms are positioned at specified intervals to divide longer units into separate stone-filled sections.
 

Roadside Structures
Gabion retaining units can form retaining sections along roads, access routes and developed site boundaries where changes in ground level require support.
Slope Stabilization
Stepped or tiered arrangements can follow sloped terrain while creating defined retaining sections.
Riverbank Protection
Stone-filled mesh structures can be incorporated into riverbank and channel protection work where erosion control is part of the project design.
Landscape Construction
Lower retaining sections can be used for terraces, garden boundaries, level changes and architectural landscape features.

Rigid Panel Form
Welded intersections maintain the specified mesh geometry during handling and assembly.
Modular Construction
Individual units can be arranged in straight, stepped or tiered layouts to follow the project profile.
Defined Compartments
Internal diaphragms separate the stone fill into controlled sections within each gabion unit.
Specification Control
Mesh opening, wire diameter, unit dimensions, coating and connection components can be defined before production.

Mesh Opening
Select the opening according to the stone grading specified for the project. The fill size should provide secure containment within the completed unit.
Wire Diameter
Wire diameter is selected from the required panel dimensions, unit configuration and project specification.
Unit Dimensions
Length, height and depth determine the individual gabion configuration and should correspond with the wall section and installation layout.
Surface Finish
Galvanized or PVC-coated wire can be specified according to exposure conditions and project requirements.
 

Mesh Measurement
Mesh openings are checked against the specified grid dimensions during panel inspection.
Panel Measurement
Panel length, height, width and diaphragm positions are verified against the production drawing or order specification.
Weld Inspection
Welded intersections are checked for secure joints and uniform weld formation across the panel.
Coating Inspection
Finished panels are inspected for coating coverage and visible surface irregularities before packing.

Flat-Packed Panels
Panels are commonly supplied flat-packed to reduce storage volume and simplify shipment before site assembly.
Panel Identification
Different panel dimensions and configurations can be separated and identified according to the project packing list.
Connection Components
Spiral wire, lacing wire and other specified connection components are packed with the corresponding panel sets.
Shipment Information
Packing documentation can include panel dimensions, mesh opening, wire diameter, coating, quantity and component details for material checking on arrival.