Automation Equipment Guard Panels are welded steel mesh panels for enclosing automated machinery, robotic cells, conveyors, assembly stations and material handling areas. A welded mesh infill is fitted into a steel frame to create defined panel modules around equipment. Mesh opening, wire diameter, panel dimensions, frame profile and mounting details can be specified according to the installation layout.
Product Structure
Welded Mesh Infill
Low-carbon steel wires are resistance welded at each intersection to form the mesh grid. The opening and wire diameter determine the basic mesh configuration and are selected according to the guarding layout.
Steel Frame
The steel frame surrounds the welded mesh and maintains the specified panel geometry. Frame section and dimensions are coordinated with panel size, post spacing and connection points.
Mounting Interface
Panels can be prepared for posts, brackets and access sections. Mounting holes, hole spacing and connection positions can follow the installation drawing.
Selection Criteria
Mesh Opening
Common openings include 20 × 20 mm, 25 × 25 mm, 40 × 40 mm and 50 × 50 mm. The opening is selected according to equipment position, access requirements and the required separation around moving components.
Wire Diameter
Typical wire diameters range from 2.5 to 5.0 mm. Wire diameter should be considered together with mesh opening, panel dimensions and frame configuration.
Panel Dimensions
Typical panel heights range from 1,000 to 2,000 mm, with widths from 500 to 1,500 mm. Panel dimensions can be specified to match post locations, machine positions and access openings.
Technical Specifications
|
Parameter |
Reference Specification |
|
Mesh Opening |
20 × 20 to 50 × 50 mm |
|
Wire Diameter |
2.5–5.0 mm |
|
Panel Height |
1,000–2,000 mm |
|
Panel Width |
500–1,500 mm |
|
Mesh Material |
Low-Carbon Steel Wire |
|
Frame Material |
Carbon Steel |
|
Surface Treatment |
Powder Coating / Galvanized |
|
Typical Color |
RAL 9005 / RAL 1023 / Custom |
|
Panel Connection |
Bolted / Bracket Mounted |
|
Custom Dimensions |
Available |
Surface Treatment
Powder Coated
Powder coating provides a uniform finished surface for indoor machinery areas and production environments. Color can be specified according to the project requirement.
Galvanized
Galvanized steel provides a zinc-coated surface for installations requiring corrosion protection. The coating specification can be selected according to the operating environment.
Manufacturing Control
Wire Welding
Resistance welding joins the longitudinal and transverse wires at each intersection. Mesh opening and wire diameter are checked during production against the specified configuration.
Frame Assembly
The welded mesh is fitted into the steel frame according to the required panel dimensions. Frame alignment, overall dimensions and connection details are checked before finishing.
Dimensional Inspection
Inspection can cover panel height, panel width, mesh opening, wire diameter, frame dimensions and mounting hole positions against the approved drawing or specification.
Automation Applications
Robotic Cells
Mesh panels form the perimeter around robotic work areas while maintaining visual access to the enclosed equipment.
Production Lines
Panels can separate automated machinery from adjacent operating areas along assembly and production lines.
Conveyor Zones
Panels can be positioned beside conveyors, transfer points and automated material movement areas according to the equipment layout.
Material Handling Areas
The panels can form defined perimeters around automated handling equipment, transfer stations and controlled machine areas.
Layout and Installation
Panel Spacing
Panel width should correspond with post locations, equipment positions, access points and door openings. Standardized panel modules can simplify layout planning.
Access Sections
Fixed panels can be combined with hinged or sliding access sections where regular entry is required for operation or maintenance.
Drawing Coordination
Panel dimensions, mesh opening, frame profile, mounting holes and connection positions can be confirmed from the installation drawing before production.
Quality Checks
Mesh Inspection
Wire diameter, mesh opening and welded intersections are checked against the specified configuration.
Panel Inspection
Panel height, width, frame alignment and mounting positions are checked after assembly.
Surface Inspection
Finished panels are inspected for coating coverage and visible surface condition before packing.
Ordering Information
Provide panel height and width, mesh opening, wire diameter, frame profile, material, surface treatment, color, quantity and installation method for quotation. A layout drawing is useful when panels must align with machine positions, posts, doors or existing guarding structures.
FAQ
Q: What mesh openings are available?
A: Common configurations include 20 × 20 mm, 25 × 25 mm, 40 × 40 mm and 50 × 50 mm. Other openings can be specified according to the required panel configuration.
Q: Can panel dimensions be customized?
A: Yes. Panel height, width, mesh opening, wire diameter and frame dimensions can be specified to match the installation layout.
Q: Can the panels include access sections?
A: Yes. Fixed mesh panels can be combined with hinged or sliding access sections according to the required layout and access arrangement.
Q: Which surface treatments are available?
A: Powder coating and galvanized finishes are available. The selected finish should correspond to the installation environment and corrosion exposure.
Q: What information is required for a quotation?
A: Panel dimensions, mesh opening, wire diameter, frame specification, surface treatment, color, quantity and installation details provide the basic quotation information. Drawings can be included when mounting positions or equipment clearances require coordination.
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